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: Jolly Softboard is soft, resilient, light coloured sheet material 9 to 25 mm thick, manufactured from bagasse (sugar-cane) fibres.
Jolly Softboards are grooved or drilled to improve their sound absorbing capabilities and then used as acoustic boards. They are used for ceilings and wall linings particularly where reflected sound is to be reduced.
Related
Documents:
Indian
Standard 3348:
'Fibre Insulation Boards' and BS 1142 Part
3: 1972 'Insulating Board-Softboard' include all available International
Standards and give the procedure for sampling. They also
define six tests levels which insulating board must satisfy. These are density,
bending strength, water absorption, thermal conductivity,
sound absorption and surface spread of flame.
DESCRIPTION:
Composition
and Manufacture: Bagasse is reduced to fibres which are then felted to form a continuous sheet. After cutting to approximate
size, the sheets are passed through a drying oven. These
sheets are trimmed to board sizes.
Improved
acoustic properties are obtained by grooving insulating boards to part of their
depth in various patterns.
Sizes
generally available are:
Sheets:
1220mm x 2440mm (4' x 8') and 1220mm x 1220mm (4' x
4') Thickness available are 9, 12, 18 and 25mm.
Production
tolerances: Permissible deviations in length, width and
thickness from manufacturers stated size are as per those given in
Table 1 in IS 3348 and Table 1 in BS 1142: Part 3, Smaller tolerances
than those specified can be obtained by agreement.
Weight:
Weight of boards varies according to brand. Typical weights
(kg/m2) are 2.5-2.7 for 9mm thickness, 3.2-3.7 for 12mm, 4.4-5.4
for 18mm, and 6-7.5 for 25mm.
Density:
Generally within the range of 230 to 330 kg/ml IS 3348 maximum is 400 kg/m3. BS 1142 maximum is 350 kg/m3.
APPEARANCES:
Surface
texture: Varies from smooth to dimpled.
Colour
of most boards is various shades of cream and brown. Some
boards are coated with a white primer for painting.
Special
boards available: Painted, paper plastic or textile faced.
Flame-retardant treated types are available on request.
CLIMATIC
EFFECT:
Jolly
Softboards are hygroscopic in nature. Their dimensions change
in response to changes in humidity. If these dimensional changes
take place after the boards have been fixed they may cause bowing or gaps at joints. To avoid this the moisture content of board
may first need to be adjusted to that of the surrounding air by
conditioning. Conditioning is done by placing the boards in the room
where they are to be fitted for 24 to 48 hours to attain the same
moisture content.
BEHAVIOUR
IN USE:
The
data presented in the following table gives general round values from
laboratory test results.
STRUCTURAL
PROPERTIES
| Property |
Thickness
(mm) |
Range
of Values |
IS
3348-1965 min. Value |
| Density
(kg/m3) |
|
270-330 |
400
max. |
| Modulus
of Rupture |
9 |
|
20 |
| (kg/cm²) |
12 |
|
20 |
|
18 |
|
16 |
|
25 |
|
16 |
| Tensile
strength (kg/cm2) |
|
|
|
| Parallel
to Surface |
12 |
15 |
|
| Perpendicular
to
Surface |
12 |
3 |
|
| Water
absorption |
9 |
|
30 |
| (2hrs) |
12 |
|
30 |
|
18 |
|
25 |
|
25 |
|
25 |
FIRE:
Fire
Resistance: The contribution to the fire resistance of a structure
is proportional to the thickness of the board. For example 12mm
insulating board will contribute 15 minutes fire resistance when
used as lining to wall or partition and 10 minutes when used as a ceiling.
Combustibility:
Combustible as defined in BS 476 Part 4 and IS: 3348 clause 9.6.
Ignitability: not
easily ignitable as defined in BS 476: Part 5 and IS:3348
clause 9.6.
Calorific value:
is approximately 19.8 MJ/kg; thus when 12mm insulating
board burns it yields about 60MJ/m2.
Spread
of flame: Class 4 as defined in IS 3348 and BS 476 Part 7 when
undecorated. Further treatments can be applied to achieve compliance
with higher spread of flame requirements. Class 1 or 2
can
be obtained by bitumen impregnation during or after manufacture. Improved
spread of flame performance can also be obtained by painting the
surface in the factory or on site with a flame-retardant paint.
GASES-WATER
VAPOUR:
Water
vapour permeability: of 12mm natural insulating board is approximately
1.2 to 3.4g/sMN Board with surfaces of aluminium foil or PVC provide a vapour barrier. Vapour barriers can also be
provided by two coats of flat paint to give permeability of 0.067g/ sMN and by a
gloss paint system to give a value of 0.027g/sMN. (A
material is considered to be a vapour barrier when its water vapour
permeability does not exceed 0.067g/sMN.)
LIQUIDS-WATER:
Water
absorption: The thermal insulation properties of boards are
considerably reduced if they become wet and some boards, because of their
porous nature, readily absorb water. It is therefore necessary
that boards or tiles are kept dry both before and after fixing.
IS 3348, specifies a water absorption test for these boards and
gives the following maximum mean water absorption values to which Jolly
Softboard easily conforms.
| Water
Absorption Type of board |
Nominal
Thickness mm |
Maximum*
mean water Absorption at 27° + 2°C |
| Fibre
insulating |
9 |
30 |
| board,
ordinary or |
12 |
30 |
| flame
retardant type |
18 |
25 |
|
25 |
25 |
|
|
*
IS 3348 |
| Effect
of relative humidity change from 33% to 90% at 20°C |
| %
increase in Length & Width |
%
increase in thickness |
| approx.
value |
BS
1142 max. |
BS
1142 max |
| 0.27-0.34 |
0.40 |
7.0 |
| |
Look at what you can do with JOLLY BOARD
SOFTBOARD
- Softboards which have been grilled or drilled to improve their sound absorbing capabilities are used as acoustic boards. They are used as ceiling and wall linings and carpet underlays particularly where reflected sound is to be reduced eg. in recording studios and auditoria.
- Jolly Softboard aesthetically covered with attractive fabrics serves as a practical and unobtrusive display board, ideal for window dressing and other displays in all kinds of stores, schools, homes and offices.
- Softboard is also used for all purposes where good thermal insulation is required, in the form of wall linings, ceilings, and roof linings.
- It is also used as core material for partitions and doors, for partition panels, and as anti-drum lining for metal partitions and machine casings.
- Ideal for packaging
Jolly Soft Board can be effectively used for wall linings, and ceilings. When
used for panelling and partitioning with adequate framework for
support, insulation board helps absorb reflected sound.
Jolly Softboard, aesthetically covered with attractive fabrics serves
as a practical and unobtrusive display board
ideal for window dressing and other
displays in all kinds of stores. Another fast growing application is pin board (a smaller size ready to use display or
notice boards.)
Use of softboard in recording studios, auditoria and other places that
require sound control results in effective reduction of reflected sound.
Soft board is also used for all purposes where good thermal insulation
is required, in the form of wall lining, ceilings and roof linings. It is also
used as core material for partitions and doors, for partition
panels, and as anti-drum lining for metal partitions and machine
casings. For purpose requiring a resilient material, such as
a floor or carpet underlay, it assists in reducing impact sound transmission.
Due to its resilient nature Jolly Softboard is used as base material
for expansion joint fillers.
Predecorated boards are available. In situations where humid
conditions may arise bitumen-impregnated
soft board should be specified.
............................................................................................
BIOLOGICAL:
Vermin
infestation: Board will not normally be attacked by rodents or wood
boring insects common in India. Boards can be anti-termite treated.
Fungus
resistance: Like other fibre building boards Jolly Softboards
are not susceptible to attack by rot fungi and microfungi under normal
circumstances of use. Superficial mould growth is not readily supported on any type of insulating board.
THERMAL:
The
thermal insulation characteristics of fibre insulating boards are
given in IS 3348.
Thermal
conductivity (k): shall not be more than 5.6 kcal/ cm/m2 h"c
(or 0.65 mw/cm deg.)
Against
the BS 1142 max: mean k-value: 0.058 W/m"C, the thermal conductivity
(k) is 0.044 - 0.050 W/m"C.
Specific
heat: 1580J/kg°C
Thermal
diffusivity: 5.6 x 10" m2/h
ACOUSTIC:
Sound
Insulation: Against
impact, sound transmission to the standards of building regulations is
obtained when a resilient soft board layer
is incorporated in the construction.
Sound
absorption: A plain softboard has some sound absorption characteristics
and will reduce reflected sound when used as wall or
ceiling lining or as a cavity lining or backing to other materials.
Sound
absorption co-efficient when determined by the standing wave
method shall be as follows as per IS 3348.
| Sound
absorption co-efficient. |
| Frequency
c/s |
Absorption
co-efficient Min. |
| 125 |
0.1 |
| 250 |
0.1 |
| 500 |
0.2 |
| 1000 |
0.3 |
| 200 |
0.5 |
| Typical
Sound Absorption Co-Efficients |
| Type
of Board |
Thickness
(mm) |
Cavity
behind board (mm) |
Absorption Co- efficient
Frequency (HZ) |
| 125 |
250 |
500 |
1000 |
2000 |
4000 |
| Plain
Insulating board |
12 |
152.4 |
0.13 |
0.56 |
0.15 |
0.13 |
0.17 |
0.20 |
| Acoustic
board: (as per perforations) |
. |
. |
. |
. |
| Regular |
12 |
152.4 |
0.09 |
0.67 |
0.47 |
0.61 |
0.73 |
0.80 |
| Regular |
12 |
25.4 |
0.20 |
0.30 |
0.35 |
0.55 |
0.70 |
0.70 |
| Regular |
12 |
Solid |
0.10 |
0.20 |
0.40 |
0.50 |
0.45 |
0.50 |
| Micro |
12 |
19.1 |
0.19 |
0.68 |
0.46 |
0.65 |
0.73 |
0.61 |
| Micro |
12 |
Solid |
0.11 |
0.28 |
0.67 |
0.65 |
0.71 |
0.59 |
| Regular |
18 |
25.4 |
0.20 |
0.50 |
0.70 |
0.85 |
0.75 |
0.65 |
| Irregular |
18 |
. |
1.0 |
. |
. |
. |
. |
. |
DURABILITY:
Jolly
Softboard has good durability. It will be damaged if subjected to
high impact loads. Thermal insulation value is reduced if the board
gets wet.
WORKING
CHARACTERISTICS:
Jolly
softboard is a light weight, easily handled material which can
be readily cut with a sharp knife or sawn with hand or machine saws.
Special cutting tools are available for chamfering. It can be bonded
with all wood working adhesives and nailed in the manner of
other wood based sheet materials. It can be decorated easily with all commercial paints and coatings and can readily be faced with
other sheet materials.
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